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Electronics · Insulation Sourcing

Sourcing winding tape against a thermal class and a dielectric figure

The need: You are sourcing insulation tape for windings and the specification names a thermal class. Here is what to put in the RFQ so the quotes answer the same question.

A thermal class and a dielectric figure are two requirements, and a quote should answer both. Ask for the breakdown voltage with the thickness it was measured at, otherwise the number cannot be compared between suppliers.

The second half of the specification is mechanical: how the tape is applied (hand, semi-automatic or winding machine), the tension and whether it has to conform around a coil edge without tenting. Machine application narrows the viable constructions considerably.

Tell EJOY the thermal class, the dielectric requirement, the thickness budget and how it is applied, and we propose a construction and ship samples for your own dielectric and ageing checks. Coating and converting are published by the manufacturer.

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How to choose

Getting it right in 4 steps

1

State the thermal class and the service temperature

Class and continuous service temperature are related but not the same line in a quote.

2

Ask for breakdown voltage with its thickness

A kV figure without the thickness it was measured at cannot be compared across suppliers.

3

Say how the tape is applied

Hand, semi-automatic or winding machine, and the tension. Machine application rules out some constructions immediately.

4

Request ageing data, not just initial values

What was measured after exposure, at what temperature and for how long.

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FAQ

Sourcing winding tape against a thermal class and a dielectric figure — questions & answers

What belongs in a winding-tape RFQ?

Thermal class, continuous service temperature, required breakdown voltage with the thickness it is measured at, thickness budget, application method and tension, width and annual volume.

How do I compare two dielectric figures fairly?

Insist on the thickness each figure was measured at, and on the test standard. A higher kV on a thicker backing is not automatically the better material for your thickness budget.

Does the application method change the grade?

Yes, substantially. Machine winding at tension narrows the viable constructions, so state the method and tension in the RFQ rather than after the samples arrive.

What ageing evidence should I ask for?

A report stating the exposure temperature and duration and the property measured afterwards — dielectric strength and adhesion retention, not appearance alone.

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