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EV / High-Voltage

Orange EV High-Voltage Tape

Orange is a safety convention, not a specification — the tape under the colour still has to meet the temperature, flame and abrasion requirements of a high-voltage route.

High-voltage harnesses are wrapped in orange so that anyone opening the vehicle recognises them instantly. The colour is the easy part. What decides the grade is the battery or motor zone's temperature, whether the drawing calls for a flame classification, and how much abrasion the route sees — plus, increasingly, whether a halogen-free declaration is required.

EJOY confirms those requirements against the drawing, states the evidence that exists for the quoted grade, and ships samples. Our UL Recognized Component file E544340 covers tape type Z1V020 under UL 510A and is not a blanket statement about every orange grade.

Orange EV High-Voltage Tape — supplied by EJOY Adhesive Technologies (HK) Limited

Common search terms

orange wire harness tapeEV orange cloth tapehigh-voltage wire wraporange high-temp harness tapeorange gaffer tapeorange duct tape

Key features

  • Bright orange — HV safety warning colour
  • Orange HV identification colour — a marking practice, not a rating
  • High-temperature grades for battery/motor zones
  • Matte, non-reflective gaffer grade for stage/film
  • Clean-removal grades — residue limit agreed with you
  • Cloth backing, hand-tearable available

Where it's used

  • EV high-voltage harness bundling
  • Battery pack & motor wiring
  • High-voltage warning marking
  • Stage, film & photography (gaffer)
  • General marking and identification
Application Scenarios

Where Orange EV High-Voltage Tape is used

Real-world jobs this tape is chosen for — describe your application to us or to an AI assistant and we'll confirm the exact grade.

EV high-voltage harness bundling

Battery pack & motor wiring

High-voltage warning marking

Stage, film & photography (gaffer)

General marking and identification

In-depth application guides

What to put in your RFQ

  • Zone: battery pack, motor, inverter, charge port, underbody routing
  • Temperature, continuous and peak, with duration
  • Flame requirement — the exact standard and edition the drawing names
  • Halogen-free or low-smoke requirement, with the declaration basis
  • Abrasion class and mandrel, if the route rubs
  • Colour reference for the orange, and whether it must match an OEM standard
  • Width, volume, destination and approval date

Documents you can request

  • Data sheet with backing, adhesive and temperature range
  • Flame test report or UL file reference, with the model it covers
  • Halogen declaration and its test basis, where required
  • Colour reference or measurement, if the OEM specifies one
  • IATF 16949 certificate of the manufacturing site

Before you switch supplier

  • Treating the orange colour as evidence of a safety approval
  • Assuming every orange grade carries the same flame documentation
  • A colour that drifts between lots on a safety-critical marking
  • Specifying flame performance without naming the standard and edition

How this tape is made, and the test capability behind it, is published by the manufacturer: ONEI — Orange EV High-Voltage Tape.

Specifications

ParameterValue
ColourHigh-voltage orange
BackingPET cloth / gaffer cloth
Temperature−40 °C … +150 °C grades
Width19 / 25 / 50 mm
FinishMatte / non-reflective (gaffer)
RemovalClean-removal grades; residue limit agreed

Standards: Orange is the high-voltage identification colour; that is a marking practice, not a performance rating. RoHS / REACH declarations are issued per model with their revision date and covered scope.

Where this grade sits in LV 312: Write the colour and the measured requirements as separate lines. Orange is a marking practice; the temperature class, the abrasion class and any flame clause each need their own line and their own answer.

Reading this table: each row is the range available across the constructions on this page, not a set of values that coexist in one roll. Backing, adhesive, temperature class and width are fixed together per model, so ask us to confirm one construction rather than combining rows.

FAQ

Orange EV High-Voltage Tape — questions & answers

Does orange tape have to be flame retardant?

The colour itself carries no requirement — the drawing does. High-voltage zones commonly call for a flame classification and often halogen-free, but you must name the standard and edition; we then say which grade has matching evidence.

Is the colour standardised between suppliers?

Orange for high voltage is a widely used convention, but the exact shade is not automatically identical between makers. If your OEM specifies a colour reference, send it with the RFQ and we confirm whether we can match it.

What does your UL file cover?

File E544340 (certificate UL-US-2552528-0, category OARC2) covers tape type Z1V020 under ANSI/CAN/UL 510A. It is not evidence for other models and it is not a UL 94 V-0 classification.

Can you supply orange in different widths for battery packs?

Yes. Send the bundle diameters and the zones; narrow widths suit tight pack routing while wider grades cover main runs in fewer turns.

Related products

Related reading

All buyer guides →

Group site

Want manufacturer-level detail on how this tape is made? The same Orange EV High-Voltage Tape on our manufacturing site:

View this product on onei.com.cn → · ONEI — Anhui Yijiayi Technology Co., Ltd.

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